Lean Manufacturing

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BASED ON

Kanban & Kaizen Principles

Our entire production line is built upon the principles of Kanban & Kaizen which allow the creation of products with an emphasis on Continuous Improvement & Just In Time (JIT) production.

How Lean Manufacturing Use Kanban & Kaizen Principles

Kanban: A lean manufacturing technique that helps optimize production and minimize waste through visualizing workflow and inventory control.

Kaizen: A continuous improvement approach that focuses on making incremental changes to the manufacturing process to enhance efficiency and quality.

Kanban

Optimised production with a Visualised workflow

Kaizen

Continuous improvement & enhance efficiency

Kanban

Optimised production with a Visualised workflow

Kaizen

Continuous improvement & enhance efficiency

BASED ON

Gravitational Dosing

We adopt a lean process flow with gravitational dosing of ingredients.

Ingredients are transferred from the upper floor to the Matcon IBC Bin (UK) below & from the Matcon auto blending discharge gravitational to the Topack (Japanese) sachet packing machine below

IN- HOUSE PROCESS

Mixing Of Ingredients Homogenous Blending

We adopt a GMP certified UK-Patented Blending system to ensure homogenous blending, winning where other systems have failed.

It provides both automatic and controlled discharge of virtually any type mixed powder through a consistent homogeneous flow.

AVOIDING THESE POWER HANDLING ISSUE, PROVIDING A CONSISTENT FLOW IN EACH PRODUCT

Power Bridging

Solve and Prevent poor flow that is caused by power bridging.

Rat Holing

Ratholing can lead to costly power flow problems.

Containment

Meet hygiene and safety requirements and remove the risk of cross contamination.

Powder Segregation

Overcome the segregation of your power mis to ensure you achieve mass flow.

RO- EDI PURIFIED WATER SYSTEM

BWT
Purified Water

Benefits

Traditionally used in the pharmaceutical industry, we adopt a RO-EDI system. Our purified water is free from impurities & removes the need for any preservatives. This purified water is used in our production of liquid chlorophyll, mixing of supplement and blending for personal & homecare products.

PRE-PROGRAMMED SYSTEMS & PROCESSES

Full Automation

Yaskawa Cartoning And Palletizing Robot

Our imported Japanese robots ensure that all our finished products are handled with precision, minimising human errors

Mikita Auto Cartoning

Our imported Japanese robots ensure that all our finished products are handled with precision, minimising human errors

Auto Over Wrapping

Our imported Japanese robots ensure that all our finished products are handled with precision, minimising human errors

Plastic Wrapping

Our palletizing robots are pre-programmed to carefully orientate the cartons appropriately onto the pallets.

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