Lean Manufacturing

Kanban & Kaizen Principles
Our entire production line is built upon the principles of Kanban & Kaizen which allow the creation of products with an emphasis on Continuous Improvement & Just In Time (JIT) production.

How Lean Manufacturing Use Kanban & Kaizen Principles
Kanban: A lean manufacturing technique that helps optimize production and minimize waste through visualizing workflow and inventory control.
Kaizen: A continuous improvement approach that focuses on making incremental changes to the manufacturing process to enhance efficiency and quality.

Optimised production with a Visualised workflow

Continuous improvement & enhance efficiency
Gravitational Dosing
We adopt a lean process flow with gravitational dosing of ingredients.
Ingredients are transferred from the upper floor to the Matcon IBC Bin (UK) below & from the Matcon auto blending discharge gravitational to the Topack (Japanese) sachet packing machine below

Mixing Of Ingredients Homogenous Blending
We adopt a GMP certified UK-Patented Blending system to ensure homogenous blending, winning where other systems have failed.
It provides both automatic and controlled discharge of virtually any type mixed powder through a consistent homogeneous flow.


Power Bridging
Solve and Prevent poor flow that is caused by power bridging.
Rat Holing
Ratholing can lead to costly power flow problems.
Containment
Meet hygiene and safety requirements and remove the risk of cross contamination.
Powder Segregation
Overcome the segregation of your power mis to ensure you achieve mass flow.
RO- EDI PURIFIED WATER SYSTEM
BWT
Benefits
Traditionally used in the pharmaceutical industry, we adopt a RO-EDI system. Our purified water is free from impurities & removes the need for any preservatives. This purified water is used in our production of liquid chlorophyll, mixing of supplement and blending for personal & homecare products.

